Solutions · Suxin IoT
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Gas savings cover payback — lean management makes the profit.
Saved gas covers the investment first — zero-risk payback. Then quality, productivity, downtime and documentation — welding's four leak points — each becomes a loop that keeps improving.
01 · Quality
AI process-compliance quality closed-loop control
Pain · quality hangs on experience & self-discipline
When the master leaves or the arc drifts, weld quality wavers; by final inspection a repair already costs 2–3× welding it right.
Suxin captures every weld's current, voltage and gas in real time; AI checks it against the spec on the spot and surfaces issues on the dashboard, feeding process & rule fixes back for re-verification — from reactively fixing defects to proactively preventing them. It forms an end-to-end lean quality loop: incoming-material check → in-process AI compliance → finished-goods & defect records → closed-loop.
rework rate
Quality AI dashboard · live compliance & three-color alerts
02 · Productivity
AI + PDCA closed-loop OEE & labor-hour uplift
Pain · powered on isn't welding
On a fixed wage extra effort earns no extra pay, and privacy rules bar tracking individuals — utilization rides on management. Unwatched, the fleet runs at half its potential; the reflex is to buy machines when the real gap is utilization.
Suxin counts each welder's arc-on ÷ power-on by the second for true OEE — measuring the machine, not the person. The PDCA dashboard exposes each unit's OEE and powered-but-idle hours; most loss sits in scheduling and line balance, so you get more from the welders you own before buying more — no worker monitoring.
capacity · ≈ an extra productive month per welder a year
Capacity AI dashboard · arc-on time & utilization
03 · Downtime
AI time-slice welder-downtime control
Pain · every stoppage burns labor
Abnormal stoppages are the ones that bleed labor: a welder halts, people wait while the clock runs — and it's often noticed long after.
Connectable welders are read by fault code; the rest by current sensor + AI time-slice analysis that flags abnormal long or frequent interruptions and alerts management, equipment or maintenance at once. It cracks the hard part — detecting the stop — so it's caught early and cut sharply.
abnormal downtime · spotted early by AI time-slice
Alarm AI dashboard · locate & flag abnormal stops
04 · Data, Docs & Traceability
AI auto-compliance: full-lifecycle weld-data digital docs & traceability
Pain · paper weld records: slow, costly, hard to trace
Submitting quality docs, or tracing who welded a seam, when and at what settings, can mean days lost in paper records — which are easy to falsify.
End-to-end digital: schedule, badge in, select the weld, report on completion — pen and paper all but gone. Every weld auto-logs and tabulates; legacy paper just gets photographed and uploaded to cross-reference. Traceability rises sharply and cost falls (WPS/PQR, ISO 3834).
doc cost
traceable
Lean report · time × device traceability
05 · Compliance · Standards
Automatic weld traceability — built on ISO/EN procedure standards + AI recognition
Beyond cost and output — for pressure vessels, rail and structural work, meeting the standard and passing an audit often matters more than the money.
Pain · Reaching the market means first meeting a standard (ISO 3834 / EN 1090 / EN 15085); the hard part isn't the welding — it's the process records, WPS-conformance proof and per-weld traceability. On paper that means days of audit searching, easily falsified.
Difficulty · Welding is a "special process" — the finished part can't be fully inspected, so quality rests on process control and full records. Welders still fill paper, but downstream it's collected → re-keyed → checked against the WPS → filed: slow, costly, and hard to prove every weld stayed within the qualified WPS.
Solution · Suxin makes every weld's real parameters born-digital, auto-checked against the WPS, and traceable for their full lifecycle — turning the records & traceability you need for compliance into a by-product of welding.
welds born-digital & traceable · audit-ready
Standards · how Suxin supports them
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ISO 3834 · welding quality system
Requires: full process records, WPS conformance, traceability
born-digital records + auto WPS check + full-lifecycle traceability — covering the most labor-heavy part
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WPS / PQR · procedure spec & qualification
Requires: weld to a qualified WPS and keep evidence
live WPS comparison per weld, out-of-range flagged non-conforming, auto-tabulated
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EN 1090 · steel/aluminium CE
Requires: execution must satisfy ISO 3834
the digital backbone for the ISO 3834 records/traceability it mandates
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EN 15085 · railway-vehicle welding
Requires: per-weld traceability of safety-critical welds, by class
per-weld digital records + one-click trace, matching rail's high traceability bar
* Suxin supports process records, WPS conformance and traceability; it does not replace destructive testing, welder qualification or third-party certification.
Quantified value
Five numbers you can put on a spreadsheet
Each ties to real cost or output — gas savings cover payback, lean management makes the profit.
Output capacity
Conservative — up to +30%; labor is scarce and costly, capacity must rise.
Gas consumption
Immediate cash savings — the whole package pays.
Rework rate
In-process compliance — less rework, more margin.
Abnormal downtime
Abnormal stops burn labor — AI spots and cuts them.
Doc & trace cost
Paper → auto-record, lifelong one-click trace.
* Typical-case empirical averages (conservative); actual results depend on on-site measurement. Suxin IoT reserves the final right of interpretation.
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Calling from outside China? Dial +86-400-012-6886. Prefer email? Write to sales@suxiniot.com.